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Belt Conveyor Roller Bracket Robot Welding Station
The belt conveyor roller bracket robot welding station is specially designed for belt conveyor roller bracket. It is easy to operate with high flexibility and self-adaptability. The station adopts double station layout. The robot and weld system are put in the center. Two sets of positioner are beside the robot. This kind of layout guarantees the system safety. And it has zero influence to the whole system. The all-position weld arc has outstanding stability. The station provides a wide range of arc characteristics for option. It can meet requirements of different process methods of different operators.

Application:

Welding of distribution line components in logistics, manufacturing industries, etc.

Parameter:

Weld speed: 5~50mm/s Control method: Digital Robot repeatability: ±0.1mm Positioner repeatability: ±0.3mm Pressure of water cooling: 0.20~0.30Mpa
Advantage
Accurate wire feeding, auto weld gun cleaning and wire cutting
Great quality weld gun can be used for various kinds of welding works. Four-wheel drive with encoding disk(records air feeding data) makes accurate wire feeding. The gun cleaning and wire cutting mechanism can realize auto gun cleaning and wire cutting. Even, consistent and perfect weld seams are formed.

High tempo flexible production, high production efficiency
High precision robot repeat motion makes sure the short downtime. It is designed with advanced servo control system and reducer. The robot can be operated at its better acceleration way. Fast motion and quick response saves much work time. Fixtures and control system can be switched swiftly. It has high production efficiency. Only one time programming is need for one product.

Multi-purpose welding with high grade automation and reliable safety
The station can be installed with a a variety of positioning workpieces or clamping mechanisms. It has link control interfaces and self-protection functions, which can realize centralized control and coordinated works. It can be adjusted according to different manufacturing tasks and changing working environment.

Perfect safety protection mechanism, avoids human-machine damages
The station adopts anti-collision technology. It is also designed with safety barrier, safety door, protection fences, etc. The actions effectively avoid equipment damages or any work accident caused by equipment collision.

Perfect safety protection mechanism, avoids human-machine damages
The station adopts anti-collision technology. It is also designed with safety barrier, safety door, protection fences, etc. The actions effectively avoid equipment damages or any work accident caused by equipment collision.
Structure
Auxiliary system configuration (universal configuration):
Dust and smoke cleaning system - including robotic welded fully enclosed welding room and equipped with corresponding exhaust and dust removal system
Torch cleaning and wire cutting system - torch cleaning station, wire cutting mechanism and spray silicone oil unit
Automatic wire feeding system - automatic wire feeding machine, matching welding wire, wire feeding bracket, wire feeding barrel (plate)
Electronic control system - general control, PLC control, DCS control, external controller
Safety protection system - safety light barrier, safety fence, arc screen
Other configuration systems - flexible group pair fixtures, fixtures, robot mounting base, station internal wiring
 
Parameter
No. Item Parameter
1 Power supply 3 phase 380±10%
2 Rated power 50kVA
3 Welding speed Usually 5~50mm/s, chosen based on size of weld seam
4 Robot repeatability ±0.1mm
5 Robot controlled axes 6axis
6 Robot wingspan 2028mm
7 Robot payload at wrist 8kg
8 Slideway repeatability ±0.15mm
9 Positioner repeatability ±0.3
10 Environment temp. range -10℃~+45℃
11 Relative humidity ≤90%,no condensation
12 2nd max. short circuiting current 15000A(5% loading ratio)
13 Max. electrode pressure 3000N
14 Electrode stroke of welding tongs 120mm
15 Pressure of cooling water 0.20~0.30Mpa
16 Flow of cooling water 20~30L/min
17 Robot system(KUKA) FD-V6
18 Pneumatic system pressure (MPa) 0.6
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Zhengzhou Kehui Technology Co., Ltd

Email: info@zzkehui.com
Tel.:+86-0371-56576016
Mobile:+86-19939283994
Whatsapp: +86-19939283994
Address:High-tech and development Zone, Zhengzhou, Henan Prov.,China
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